Are you ready to get your Game Gear on? Get dressed for the action! I've got a play by play look at how quality athletic wear is made in the U.S.A.
Meet our host, Clayton Osborn. Yes, he's part of the infamous Osborn family known in Utah as being the oldest manufacturers of apparel in the state. The family has been working together since 1946 to bring quality clothing to the athletic market. Whether it be team uniforms for high school basketball or the lone runner looking for quality performance wear, Game Gear has it all.
My readers tell me one of the things they most want to see made in the U.S.A is apparel. I am happy to report I didn't have to look far to find it. As part of my
Travel in the USA series spotlighting Salt Lake City, Utah, I only had to look south west of the city to find this great apparel company. Clayton, our host, graciously offered to take me on a backstage tour of Game Gear's performance wear so I could share how a clothing factory works. With 150 worker bees, the factory is always buzzing.
From the front desk, I was taken to the cutting area. Manufacturing equipment is fascinating and not because of the six figure price tag, but because of what it can do. Fabric for the clothing is laid out on a large table for cutting. The patterns are placed over the top and a vacuum system keeps the fabric in place while the machine cuts. This is perfect for making a large order of the same color and style of apparel. If a small quantity is needed, the fabric is cut by hand. One of the biggest challenge for manufacturers in the United States is finding the equipment. Very little manufacturing equipment is made in the U.S.A. and it often has to be ordered outside of the country which is more expensive than having made close to home.
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| The computer automated cutting machine at work. |
After the fabric is cut, the pieces are put in bundles and shelved. A seamstress will take a bundle and start the assembly line process. Each seamstress will sew one part of the item which is always the same area. For example, a side seam on a shirt will be sewn by the seamstress who does the same seam for every piece, thus called piece work. It is passed off to the another seamstress who will work on the next area. Efficiency is key in making apparel.
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| Assembly line |
When the sewing process is done, the finished pieces are passed on to an employee who cuts the threads with a vacuum cutter and checks for quality assurance to make sure the piece is constructed properly. It is then inventoried and taken upstairs where the clothing is shelved by item numbers.
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| Finished items ready to ship |
Retail items are pulled and packed for shipping immediately. Custom items are sent to a local screen printer and returned the same week. Game Gear prides themselves as being one of the fastest custom made apparel companies in the business. Within 8-10 days, they can have uniforms ready for an entire team. No more getting uniforms halfway through the season.
So many amazing things go into the manufacturing of athletic clothing. I was completely in awe of the sheer amount of fabric used by the company. Huge rolls of moisture wicking fabric, stacked almost to the ceiling, sit in the factory waiting to be made into shirts, shorts, sports bras, compression wear, and more.
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| Rolls and rolls of moisture wicking fabic |
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| Team shirt after screen printing |
Besides the fact Game Gear is made in the U.S.A., the best part is their prices are competitive and affordable. I hear so often that made in U.S.A. apparel items are too expensive. When it comes to Game Gear, this is simply not true. A quick look at their
online catalog will show prices that are not only fair, but can beat their overseas producing competitors. Custom work is available at reasonable prices. Game Gear makes team uniforms for thousands of high schools across the country. Race directors from small to big races use them for race shirts. The possibilities are endless. Whether you just want to order a few retail items for yourself, or your looking for team gear, you can find what you need right here.
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A big thank you to Game Gear for the tour of their facility. And don't forget to get your Game Gear on.
**Disclosure: I was not compensated in any way for this post. I did receive an apparel item to review in a separate post at no charge from Game Gear.